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Spodumene Lithium Extraction for Battery Manufacturing

What is Spodumene Lithium?

 

Spodumene is a lithium bearing mineral found in hard rock formations and accounts for roughly 50–60% of global lithium production. It serves as a key raw material for producing battery grade lithium compounds used in electric vehicles and energy storage systems. Filtration supports process reliability, product yield, and helps reduce rework and operating costs across these stages.

How Is Lithium Extracted from Spodumene?

 

Lithium extraction from spodumene begins with mining and continues through a series of thermal and chemical processing steps designed to produce lithium carbonate or lithium hydroxide.

 

The process involves:

 

  • Mining and Concentration: Spodumene is mined and concentrated.
  • High Temperature Roasting: The concentrate is roasted to convert alpha spodumene to beta spodumene.
  • Chemical Treatment: The roasted material undergoes acid or alkaline leaching to produce lithium carbonate or lithium hydroxide.
  • Purification: Final products are purified to meet battery grade standards.

 

This hard rock route complements other lithium production pathways.

 

Challenges in Lithium Extraction from Spodumene (hard rock)

 

Lithium extraction from spodumene concentrate presents several challenges, including:

 

  • Achieving high recovery rates of battery grade lithium
  • Managing material loss during complex processing
  • Ensuring purity and crystallization of the final product
  • Maintaining reliability and cost efficiency amid fluctuating ore compositions

 

Raw spodumene lithium ore sample used in hard rock lithium extraction.

Filtration’s Role in Spodumene Lithium Processing

Filtration is critical in the spodumene lithium extraction process. It enhances:

 

  • Process reliability
  • Product yield
  • Reduction of rework and operating costs

 

These outcomes support battery material production requirements across related processes like cathode active material and battery energy storage.

 

Pall Corporation: Filtration for Spodumene Lithium Extraction

 

Pall Corporation offers filtration technologies tailored to spodumene concentrate processing. These solutions remove solid particulates and dissolved impurities, resulting in high purity lithium suitable for EV batteries.

 

Pall supports spodumene processing pathways for both lithium carbonate and lithium hydroxide.

 

  • Hard rock to Lithium Carbonate

  • Hard rock to Lithium Hydroxide

 

Typical Process Flow Sheet for Lithium Carbonate from Hard Rock

 

 

FilterFiltration ValueSeparation Product
1Remove solid particulate from furnace flue gas to prevent emissionsGas Blowback Filter
2Prevent ingression of tailings impurities and carryover sand into system from upstream processes1 - 5 Micron Filter
3Prevent ingression of impurities into system from injected precipitation chemicals1 - 5 Micron Filter
4Protect Ion Exchange (IX) and crystallizer from carryover solids coming from the filter pressRegenerable Filter
5Remove trace solids and Ion Exchange resin fines before the crystallizer1 Micron Filter
6Prevent ingression of impurities into system from injected Sodium Carbonate solution1 - 5 Micron Filter
7Recover fine particles of Lithium Carbonate from mother liquor recycle streamRegenerable Filter

 

 

Typical Process Flow Sheet for Lithium Hydroxide from Hard Rock

 

 

FilterFiltration ValueSeparation Product
1Remove solid particulate from furnace flue gas to prevent emissionsGas Blowback Filter
2Prevent ingression of tailings impurities and carryover sand into system from upstream processes1 - 5 Micron Filter
3Prevent ingression of impurities into system from injected precipitation chemicals1 - 5 Micron Filter
4Protect Ion Exchange (IX) and crystallizer from carryover solids coming from the filter pressRegenerable Filter
5Prevent ingression of impurities into system from injected Sodium Hydroxide solution1 - 5 Micron Filter
6Recover fine particles of Lithium Hydroxide from mother liquor recycle streamRegenerable Filter

  

Explore Pall’s Filtration Solutions

 

Explore how Pall’s filtration solutions can support your spodumene lithium applications. Contact our experts to improve your process efficiency and product quality.

 

Frequently Asked Questions

For more information on improving the efficiency of your processes, contact our team of filtration experts.